Precision and control in gas-assisted injection molding

Eliminate defects, optimize results: the modular control unit that turns gas into a precision ally.

Current situation

The limits of traditional gas molding

Gas-assisted molding is effective for lightening and strengthening parts, but comes with risks and challenges:

Very high pressures

They result in stress and aesthetic defects

Blow-out marks

There are marks on the surface.

Manual control

The control is manual and therefore leads to an imprecise process

Even experienced companies struggle to achieve consistent quality.

The optimal solution

A new way to inject gas

GiGas is a modular and intelligent control unit designed to manage nitrogen injection according to a precise, controlled profile.
Instead of pressurizing after molding, the gas is co-injected in laminar flow together with the plastic, advancing in parallel within the cavity.

This approach reduces pressure, eliminates visual defects, and ensures more complete and uniform filling.

Want to get the most from gas-assisted molding?

With GiGas, control is no longer an opinion but a measurable fact.

Modularity without compromise

Make the most of your equipment.

GiGas allows you to configure the system exactly as needed, saving time and resources. Each additional module expands your capabilities without compromising efficiency.

Contact us to find out how your system can perform better.

Concrete advantages

Total modularity

configure each channel according to the mold

Pressure reduction

fewer defects, greater reliability

Scientific process control

simulation and optimization with Moldex3D

Remote management

control from the machine display or any PC

Multisector compatibility

from furniture to advanced automotive

Quality guaranteed from the first test

more predictable process, more consistent results

Case Study

Automotive: winning co-injection for complex parts

Exterior body component with wall thickness from 2 to 17 mm.
Difficulty achieving consistent quality with traditional gas molding.

Solution

Advanced Moldex3D simulation + custom-designed nozzles.
Gas management through GiGas with controlled injection profile.

Results

Part approved at the very first trial

Stable, repeatable process meeting automotive requirements

Want to get the most from gas-assisted molding?

With GiGas, control is no longer an opinion but a measurable fact.

Download the GiGas technical sheet

Made by Moulding Devup

Designed, built and sold by Moulding DevUp.

Our products are designed, manufactured and marketed directly, using a minimal amount of third-party components. This approach ensures maximum reliability, complete control over the production process, and total compatibility between all elements — delivering robust, fully integrated technical solutions.

Precision and control in gas-assisted injection molding

Fill in the form to be contacted by one of our experts.